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Punch List: Inspecting a Finished Spray

The QC punch list for a finished spray — thickness, adhesion, voids, trim, and cleanup — before you call the job done.

4 min 2 modules
Lesson

Thickness and adhesion are the two non-negotiables. A real punch list catches voids and thin spots before the next trade, and a clean signed-off site protects the warranty.

Key takeaways

  • Thickness and adhesion are the two non-negotiables on every spray.
  • Voids, thin spots, and untrimmed foam are the callbacks you can prevent.
  • A clean, signed-off site protects the warranty and the customer relationship.

Step by step

  • 1Spot-check thickness with a depth gauge across each area.
  • 2Test adhesion — the foam should bond tight with no easy peel.
  • 3Look for voids, thin passes, and blisters and mark them for repair.
  • 4Trim foam flat where a smooth plane is needed for finish work.
  • 5Remove masking, clean overspray, and walk the site with the customer.

Quick checklist

  • Thickness verified to spec in multiple spots.
  • Adhesion solid with no delamination.
  • No voids, thin spots, or blisters remaining.
  • Trim clean and site left broom-swept.

Common mistakes

  • Calling it done without a thickness check — thin spots fail inspection.
  • Leaving untrimmed foam that the next trade has to deal with.
  • Skipping the final walk-through and missing overspray the customer finds.

Ready to put it into practice?

Get a firm quote for your project or call the office to talk it through.

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